A stainless steel pipe making machine is a specialized piece of equipment used to process stainless steel materials into various specifications of pipes, widely used in industries such as chemical, petroleum, and pharmaceuticals. To ensure the normal operation of the stainless steel pipe making machine and improve processing efficiency and quality, follow the steps below for debugging and maintenance.
Preparation Before Debugging
1. Choose the Right Model: Select the appropriate model of the stainless steel pipe making machine based on your processing needs, and check if all parts of the equipment are complete and intact.
2. Work Environment: Choose a clean, well-ventilated workspace, ensure the power supply and electrical circuits meet safety standards to avoid electric shock or fire accidents.
3. Lubrication: Add an appropriate amount of lubricant to all lubrication points of the equipment, then turn on the equipment for preheating to reach the optimal working condition.
Debugging Steps
1. Inspect the Equipment: Before starting the machine, carefully check if every part of the equipment is securely fixed, and tighten any loose parts.
2. Manual Testing: After starting the machine, switch to manual mode, sequentially test the operation of each part according to the equipment’s working order. Stop the machine immediately and resolve any abnormalities.
3. Adjust Feeding: Adjust the position of the feed wheel and guide plate to match the pipe to be processed. In manual mode, test the feeding and discharging process to ensure the pipe can smoothly enter and exit.
4. Trial Processing: Switch to automatic mode for trial processing. Adjust the equipment parameters such as speed, pressure, and temperature based on the processing results to achieve the optimal processing state.
5. Check Dimensions: Inspect the dimensions and standards of the trial-processed pipes to see if they meet your requirements. If there are deviations, adjust the equipment or replace the mold promptly.
6. Continuous Processing: Conduct formal continuous processing, observe the equipment’s operation, and check if the processed pipes are smooth and consistent. Stop the machine and resolve any issues promptly.
7. Shut Down and Clean: After processing is complete, turn off the equipment, cut off the power, clean all parts of the equipment to remove dust and debris, and close the water and air sources.
Common Faults and Solutions
1. Uneven or Inconsistent Pipe Dimensions
- Adjust the position of the feed wheel and guide plate to match the diameter and thickness of the pipe.
- Check the sharpness and clamping force of the working tools. Replace or tighten them if worn or loose.
2. Slow Processing Speed
- Check if the power supply and electrical circuits are normal and if there are any disconnections or short circuits. Repair or replace them if necessary.
- Switch to an automatic mode suitable for your processing needs and adjust the equipment’s speed parameters to achieve maximum efficiency.
3. Abnormal Noise or Conditions
- Immediately shut down the equipment and cut off the power. Check if any parts are damaged or loose and replace or tighten them if necessary.
- Clean the surface and interior of the equipment to remove dust and debris, preventing it from affecting the equipment’s cooling and operation.
By following these debugging and maintenance steps, you can ensure the normal operation of the stainless steel pipe making machine, improve processing efficiency, and enhance product quality. If you encounter any other issues or need further technical support, please contact our technical service team.
Every time the finishing tube is rolled, it must go through the process of solution treatment. Ta ensure that the performance of the steel pipe meets the technical requirements. and to provide guarantee for the post-process processing or use. Bright solution treatment process of ultra-long seamless steel pipe has always been a difficulty in the industry.
Traditional electric furnace equipment is large,covers a large area, has high energy consumption and large gas consumption, so it is difficult for realize bright solution process. After years of hard work and innovative development, the use of current advanced induction heating technology and DSP power supply. Precision control of heating temperature to ensure that the temperature is controlled within t2C,to solve the technical problem of inaccurate induction heating temperature control. The heated steel pipe is cooled by "heat conduction"in a special closed cooling tunnel, which greatly reduces the gas consumption and is more environmentally friendly.
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